Chemical Milling

Photo Chemical Milling

  • What is Chemical milling?

    • Chemical milling is the process of removing metal by chemical etching and is ideally suited for the production of flat, relatively thin parts of unlimited configurations.
    • Chemical milling is also known as metal etching, photo etching, and stainless steel etching.

    Why should a metal fabrication shop have photo chemical milling capabilities?

    • Accurate and Complex
        • Metal etching has the capability to make extremely complex and accurate metal components. Since all the features are being machined at the same time the complexity can be endless.
    • Bur-Free and Stress-Free
        • Since the etching process is a chemical machining instead of mechanical machining the components will be bur free, stress-free, and will maintain all its original metal properties.
    • Fast Prototyping and Quick Design Changes
        • Metal etching has a digital tooling process that allows etcher owners to make fast changes to component designs.
    • Endless Metal Options
        • Below is a list of metals that Chemcut has built chemical etchers for in the past.
    • Click this link for more reasons why chemical etching / metal etching is worth the investment

Popular Chemical Etching Lines for Photo Chemical Milling

  • Ferric Etcher (Steel etcher)
      • Steel Etcher
      • PCB Etcher
      • Speciality Metal Etcher
  • Hydrofluoric Etcher (HF etcher)
      • Titanium Etcher
      • Glass Etcher
      • Speciality Metal Etcher
  • Develop – Etch – Strip

photo Chem Milling. Steel etcher. metal etching

What metals can be etched using Chemical milling?

  • Aluminium
  • Anodised Aluminium
  • Cabon Steel
  • Chromium
  • Copper
  • Copper Alloys
  • Gold
  • Hastelloy B
  • Hastelloy C
  • Inconel Alloys (Ni, Cr, Fe)
  • Kovar (Fe, Ni, Co)
  • Lead
  • Maganese
  • Magnesium
  • Molybdenum
  • Nichrome (Ni, Cr)
  • Nickle
  • Nickle Alloy
  • Niobium
  • Rene 41
  • Rhenium
  • Stainless Steel (Precipitaion Hardening)
  • Stainless Steel (Austenitic)
  • Stainless Steel (Ferritic)
  • Stainless Steel (Martensitic)
  • Tantalum
  • Titanium
  • Tungsten
  • Vanadium
  • Zinc
  • Zirconium

Here is a list of products currently being made on a Chemcut etching machine.

  • Washers, gaskets & shims
  • Shadow masks
  • Heat sinks, ladders & plates
  • Circuit lead frames
  • Automotive
  • Jewelry & decorative ornaments
  • Medical devices & implants
  • Screens & filters
  • Integrated circuit lids
  • Metal gaskets
  • Flexible cutting dies
  • RFID antennas
  • Printing plates
  • Lead frames

To schedule a visit to test our in house etching machine,  contact us or your local Chemcut sales agent.